We want to lower the manufacturing costs of our products.
- Consultation details
Customer: Titanium manufacturer
Inquiry: We are developing a lighting product and have created a prototype, but the manufacturing cost has exceeded our budget. Is there any way to improve the process to reduce costs?
- Proposal
The lighting unit was redesigned from the ground up. Parts that were previously manufactured by machining were changed to be manufactured by sheet metal processing.
- manufacturing
• Factory involved: Prototype sheet metal manufacturer
Process: Redesign → Prototype → Test
Duration: 1 week
Manufacturing method: Sheet metal processing
Material: Stainless steel
Manufacturing method: Sheet metal processing
Material: Stainless steel
- Completed
Result: We succeeded in reducing parts manufacturing costs to one-fifth of the conventional amount.The structure is simpler, and the number of parts has been drastically reduced.
We received an inquiry regarding reducing manufacturing costs in the development of lighting products.
We proposed a change in the unit's manufacturing process, and the prototype sheet metal manufacturer carried out redesign, prototyping, and testing. We succeeded in reducing the parts manufacturing cost to one-fifth of the original cost.
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